ChargePoint DL

Containment & dust control for larger scale product transfers
With the introduction of the innovative DL (DiscLock) range of valves from ChargePoint Technology, the fast and secure transfer of powder, granular and semi-solid ingredients has just become a whole more efficient and economical. As standard the containment performance is between 1-10µg/m3. This can be improved with the addition of an optional extraction system.

Containment Technology

Automation and docking
Lifting and docking systems can be incorporated in-line with your material handling requirements.

Cleaning and washing
The ChargePoint® DL range is specifically designed for effective washing either in place or within a remote station.

Specifications
Select the specific options you require to meet the demands of the process.

Direct IBC-to-IBC transfers
The TransferPoint provides a technically superior yet cost effective solution for transferring material directly from one IBC to another.

Integrated Systems
As an independent supplier of containment valves, ChargePoint Technology are able to provide our customers with a greater choice of integrated equipment without compromising on the key areas of project delivery such as equipment specification, performance and budget.

If you have preferred suppliers of IBC’s, hoist systems and other process equipment we will work in partnership with these OEM’s (Original Equipment Manufacturers) without bias or conflicts of interest. If you have no specific OEM preferences we will engineer a solution and provide an integrated system tailored to both your process requirements and budget.

Containment & dust control
As standard the containment performance is between 1-10µg/m³. This can be improved with the use of optimal extraction systems.

The containment performance is tested in-line with the ISPE SMEPAC guide.

Our DiscLock technology (patent pending) provides a means of directly locking the Active and Passive disc halves together to maintain a containment seal. This ensures there is a reduced risk of loss of containment integrity as a result of disc separation from IBC loading and other offset mechanical forces.

An economic solution
A benefit of our DiscLock design results from the dual action of the actuators. This feature reduces the weight, height and cost profiles of the valve, providing a solution for both new and existing facilities where height restrictions can limit the introduction of new equipment.

Fast, secure product transfers
Our proven metal-to-metal disc sealing method eliminates the need for additional seals that can become damaged thus affecting the containment integrity of the valve. The other key benefit of this design is that the disc profile remains minimalised ensuring the more rapid transfer of material. If product flow remains an issue, our BridgeBreak™ device can be fitted to the IBC / container to ensure a constant flow of product.

Specification
Select the specific options you require to meet the demands of the process. Download our specifications data:

ChargePoint Specifications (PDF 0.78MB)

Cleaning & Washing

The ChargePoint® DL valves are specifi cally designed for effective washing either in place or within a remote station.

Cleaning Within a Wash Station
Customers using an automated IBC washing system will benefit by utilising our specifically designed Wash Station Active valve. This has a special profiled disc section designed to maximise the area exposed to the washing jets. This valve can be used in either high temperature or ATEX rated environments. We will liaise with your wash system supplier to ensure optimum results.

Wash in Place (WIP) of Active Valve
Once the IBC with the Passive is undocked a unique DL WIP Passive can be fitted. This has a connection to the washing delivery system. A version with a drain connected is also available if the Active valve is in an inverted position.

Using either of these options will ensure that all airborne dust is removed prior to any residual cleaning that maybe required, reducing downtime.

Automation & Docking

The DL range of valves are fully actuated as standard. This includes both secure locking and unlocking of the Passive to the Active and the opening and closing of the valve disc.

Compensator
A Compensator device can be attached between the valve and the process to protect the process equipment from the forces encountered during docking.

PowerDock™
The PowerDock™ system facilitates the automated raising and lowering of the Active when docking to the Passive. The system also corrects any misalignment of the process equipment for repeatable docking accuracy.

IBC Hoists
ChargePoint Technology will work with you to engineer the optimum solution for handling your IBC's, bins or drums for the repetitive docking and positioning of the container and process. If you have a preffered supplier we will work in partnership with these OEM's without bias or conflicts of interest.

Options & Accessories

Passive Valve Opener
Manual device allowing for the opening of the Passive valve for inspection, sampling or cleaning of the IBC/container when not docked to an Active.

Protective valve covers
Active and Passive covers are available to maintain GMP and protect the valve whilst not in use, storage or transit.

BridgeBreak™
The ChargePoint BridgeBreak™ device can be fitted to new or existing systems to effectively prevent bridging or rat holing within the IBC / container during discharging. Vibration of the BridgeBreak™ device ensures a constant, uniform material flow with the added benefit of preventing segregation.

Product deceleration
Devices are available to prevent segregation or particle damage during transfer by slowing product flow.