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Powder Containment for the Battery Industry

Solving powder handling challenges in battery production. 

The global battery market is increasing rapidly as the shifting trend towards electric vehicles and demand for renewable energy grows. 

However, the battery manufacturing process is also becoming increasingly complex as safety measures become more stringent and the demand for better-performing batteries produced at lower cost rises. 

Key Challenges for Battery Manufacturers 

Battery manufacturers face numerous risks and challenges, in relation to product quality and operator safety, during production process.

Occupational Safety 

The components utilised in battery production are often in raw, carcinogenic, and flammable powder form. Therefore, manufacturers must factor-in a stringent and compliant containment strategy for hazard potential OEB 4 (1-10µg/m³) or OEB 5 (<1µ/m³).

Product and Process Integrity  

To maintain the quality and performance of the battery, manufacturers often use controlled environments with low humidity levels or inert gases like N2 or Ar to prevent exposure to moisture and oxygen during this stage. 

Benefits of Split Butterfly Valve Technology

ChargePoint Technology’s range of high-quality and innovative single and multi-use containment solutions ensures that the handling of sensitive or toxic powders, when manufacturing battery components is safe, cost-effective and efficient delivering the following benefits: 

  • Powder containment and dust emission control to OEB4 & OEB5 level
  • Ensure product quality assurance 
  • Protects against moisture ingress 
  • Maintain inert environments 
  • Suitable for hazardous environments with explosion risk, Atex & Class 1 Div1 certified
  • Reduce risks of cross contamination  
  • Regulatory compliance 
aseptic transfer valve

Sectors

  • Next Generation Batteries
  • Battery Material Production
  • Battery Production
  • Battery Recycling

Applications 

  • R&D Scale
  • Pilot Scale
  • Commercial Battery Production

Process Steps: 

  • Offloading silo
  • Filling Intermediate Containers
  • Offloading Intermediate Containers
  • Material Mixing & Blending
  • Drying
  • Classification – Milling, Sieving, Sampling
  • Sampling
  • Big bag discharge / charge – FIBC / Super Sack

Example materials our products can help you handle

  • Nickel Nitrate 
  • Lithium Chloride 
  • Nickel Hydroxide 
  • Lithium Nickel Manganese Cobalt 
  • Cobalt 
  • Lithium Hydroxide Monohydrate 
  • Magnesium Chloride 

Browse our range of powder-handling technology that ensures operator and product protection throughout the entire handling, transferring, blending, milling, discharge and quality stages:

Contact our team of powder-containment solution experts for further information here.

 

 

Want to see demonstrations of how our equipment could fit into your process? Why not have a look at our Virtual Process Space?

Our interactive, 360 virtual processing rooms are the best way to experience how ChargePoint’s industry-leading and trusted powder transfer systems connect your process, enabling safe and reliable product transfers.