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Terracon™ BagTray™ System

2D Liquid Bag System

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This innovative system is designed to address a commonly overlooked aspect of single-use operations—the manual handling of filled bioprocess bags. In many single-use applications, handling bioprocess bags is a critical yet often underestimated task. The Terracon™ BagTray™ System enhances this process by offering a lightweight, easy-to-clean solution that significantly improves both safety and operational efficiency, making it an indispensable tool for a wide range of applications.

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Product information

The Terracon BagTray System is an innovative liquid handling solution for pharmaceutical and life sciences companies using or considering single-use technologies. Designed to improve manual handling of filled bioprocess bags—often an afterthought in single-use systems—this lightweight, easy-to-clean accessory enhances safety and efficiency.

The modular nature of the BagTray system allows you to build the ideal solution for your needs.

It compromises of:

Terracon BagTray: Our expertly engineered tray securely houses single-use bag chambers while providing optimal access to bag tubing. The tray features a unique sloped design that facilitates superior fluid recovery, ensuring minimal waste. Plus, its stackable capability allows for efficient storage, accommodating up to four trays (200L) without compromising accessibility.

Terracon BagTray Cabinet: The cabinet is designed for seamless integration with our trays, allowing them to slide in and out effortlessly along robust rails. Each tray locks securely in place with an interlock cam mechanism, promoting safety and stability. The cabinet’s design supports an efficient FIFO (first in, first out) system, streamlining operations compared to traditional stacked trays. Equipped with durable castors, these cabinets are perfect for both processing and internal transport within your facility.

Terracon BagTray Dolly: Our versatile dolly is engineered for optimal internal transport of trays. A single tray can easily slide from the cabinet onto the dolly, with additional trays stacked on top to create a compact two-tray (200L) configuration. When not in use, the dolly’s stackable design and foldable handle allow for convenient storage, maximizing your workspace efficiency.

 

The Terracon™ BagTray™ System is a solution for handling single-use bioprocess bags in pharmaceutical and life sciences industries. Here’s how it works:

  1. Terracon™ BagTray™: This tray securely holds bioprocess bags and provides easy access to the tubing. Its sloped design helps recover fluids, minimizing waste. The tray is stackable for easy storage, holding up to four trays (200L) while keeping them accessible.
  2. Terracon™ BagTray™ Cabinet: The cabinet holds the trays and lets them slide in and out smoothly. Trays lock securely in place with an interlock cam mechanism for stability. It supports a FIFO (first in, first out) system for better inventory management and has durable castors for easy movement within your facility.
  3. Terracon™ BagTray™ Dolly: The dolly helps transport trays easily. A tray slides from the cabinet onto the dolly, with additional trays stacked on top. When not in use, the dolly is stackable and has a foldable handle for easy storage.

Upstream raw material management
Safe storage and transport of liquid cell culture media, ready for use in both ambient and temperature-sensitive conditions.

Downstream raw material management
Delivery of individual ready- to-use liquid buffers, buffer concentrates, or concentrated buffer stock solutions for subsequent conditioning and blending.

Formulation and final fill management
Internal holding and transport of downstream intermediate, drug substance and drug product between process steps in bioprocess manufacturing.

CDMO Suite Campaign Fluid Management
Whether it’s raw materials or liquids in upstream or downstream processing, our flexible system ensures safe and efficient staging of bags, tailored to  specific campaign management needs.

 

Metric MM/KG Imperial IN/LB
Width Depth Height Tare Weight Width Depth Height Tare Weight
50L BagTray™ – Internal 584 799 149 13 33 31.5 5.85 29
50L BagTray™– External 622 901 266 13 24.5 35.5 10.5 29
20L BagTray™– Internal 482 647 149 9 19 25.5 5.85 20
20L BagTray™– External 520 749 266 9 20.5 29.5 10.5 20
50L BagTray™ Cabinet 861 952 1559 78 34 37.5 61.35 172
20L BagTray™ Cabinet 759 800 1559 73 30 31.5 61.35 161
50L BagTray™ Dolly 686 1213 951 32 27 47.75 277 71
20L BagTray™ Dolly 597 1060 951 27 23.5 47.75 277 59

 

Terracon™ BagTray™ System
MaterialsBodyWhite / Natural Polypropylene (No colour pigment added to resin) 316 Stainless Steel Reinforcements & castor housing
CastorCastor wheel material brand ‘Enviothone™’ IE Non marking and antistatic polyurethane
ManufactureHot gas welding & extrusion welding under ISO9001 quality management system
StackabilityBagTray™ is stackable. Max stack of x4 trays
BagTray™ Dollies are stackable Handle must be in folded position to stack. Max stack of x4 dollies
CleaningPP is inert to majority of CIP (Clean in place) methods. Suitable for UV cleaning
Compatibility Compatible with all bag manufacturers.
Maximum loading20L – 40kg | 20L – 160kg | 20L – 160kg | 50L BagTray - 70KG | 50L BagTray Cabinet - 280kg | 50L BagTray Dolly - 280kg
Temperature rangeService temperature between –4° to +80°
Testing / Inspection100% visual inspection
LabellingEach item has Individual item serial numbers for supply chain
Regulatory compliancePlastic material: • USP Class VI • Free from animal derivatives
Storage condition Store at ambient temperature. Not suitable for outdoor storage or use.
  • Overview

    The Terracon BagTray System is an innovative liquid handling solution for pharmaceutical and life sciences companies using or considering single-use technologies. Designed to improve manual handling of filled bioprocess bags—often an afterthought in single-use systems—this lightweight, easy-to-clean accessory enhances safety and efficiency.

    The modular nature of the BagTray system allows you to build the ideal solution for your needs.

    It compromises of:

    Terracon BagTray: Our expertly engineered tray securely houses single-use bag chambers while providing optimal access to bag tubing. The tray features a unique sloped design that facilitates superior fluid recovery, ensuring minimal waste. Plus, its stackable capability allows for efficient storage, accommodating up to four trays (200L) without compromising accessibility.

    Terracon BagTray Cabinet: The cabinet is designed for seamless integration with our trays, allowing them to slide in and out effortlessly along robust rails. Each tray locks securely in place with an interlock cam mechanism, promoting safety and stability. The cabinet’s design supports an efficient FIFO (first in, first out) system, streamlining operations compared to traditional stacked trays. Equipped with durable castors, these cabinets are perfect for both processing and internal transport within your facility.

    Terracon BagTray Dolly: Our versatile dolly is engineered for optimal internal transport of trays. A single tray can easily slide from the cabinet onto the dolly, with additional trays stacked on top to create a compact two-tray (200L) configuration. When not in use, the dolly’s stackable design and foldable handle allow for convenient storage, maximizing your workspace efficiency.

     

  • How it works

    The Terracon™ BagTray™ System is a solution for handling single-use bioprocess bags in pharmaceutical and life sciences industries. Here’s how it works:

    1. Terracon™ BagTray™: This tray securely holds bioprocess bags and provides easy access to the tubing. Its sloped design helps recover fluids, minimizing waste. The tray is stackable for easy storage, holding up to four trays (200L) while keeping them accessible.
    2. Terracon™ BagTray™ Cabinet: The cabinet holds the trays and lets them slide in and out smoothly. Trays lock securely in place with an interlock cam mechanism for stability. It supports a FIFO (first in, first out) system for better inventory management and has durable castors for easy movement within your facility.
    3. Terracon™ BagTray™ Dolly: The dolly helps transport trays easily. A tray slides from the cabinet onto the dolly, with additional trays stacked on top. When not in use, the dolly is stackable and has a foldable handle for easy storage.
  • Applications

    Upstream raw material management
    Safe storage and transport of liquid cell culture media, ready for use in both ambient and temperature-sensitive conditions.

    Downstream raw material management
    Delivery of individual ready- to-use liquid buffers, buffer concentrates, or concentrated buffer stock solutions for subsequent conditioning and blending.

    Formulation and final fill management
    Internal holding and transport of downstream intermediate, drug substance and drug product between process steps in bioprocess manufacturing.

    CDMO Suite Campaign Fluid Management
    Whether it’s raw materials or liquids in upstream or downstream processing, our flexible system ensures safe and efficient staging of bags, tailored to  specific campaign management needs.

  • Specifications

     

    Metric MM/KG Imperial IN/LB
    Width Depth Height Tare Weight Width Depth Height Tare Weight
    50L BagTray™ – Internal 584 799 149 13 33 31.5 5.85 29
    50L BagTray™– External 622 901 266 13 24.5 35.5 10.5 29
    20L BagTray™– Internal 482 647 149 9 19 25.5 5.85 20
    20L BagTray™– External 520 749 266 9 20.5 29.5 10.5 20
    50L BagTray™ Cabinet 861 952 1559 78 34 37.5 61.35 172
    20L BagTray™ Cabinet 759 800 1559 73 30 31.5 61.35 161
    50L BagTray™ Dolly 686 1213 951 32 27 47.75 277 71
    20L BagTray™ Dolly 597 1060 951 27 23.5 47.75 277 59

     

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